Compression equipment for organizations: types, areas of application and selection criteria

Compression equipment is an integral part of many production processes. This includes various devices and systems that provide air compression or other gases for their subsequent use in various technological processes — https://compressing.ru. The article discusses devices such as screw and piston compressors, air drainers, air receivers, separators and trunk filters, as well as their features, areas of application and selection criteria.

What is compression equipment?

Compression equipment includes devices that compress air or other gases in order to increase their pressure. This equipment is widely used in various fields, including production, medicine, construction and oil and gas industries, as well as in some domestic applications. Compressed air is used to control pneumatic tools, energy supply for various mechanisms, as well as as a source of clean and dry air in technological processes.

Types of compression equipment

Screw compressors

Screw compressors are one of the most common types of compressors in industry. They work on the principle of air compression using two mutually rotating screws. These devices offer high efficiency and durability, providing stable pressure and low noise. Rifle compressors can be used for constant and large loads in sectors such as mechanical engineering, metallurgy, chemical industry.

Advantages of screw compressors:

• High performance for smaller sizes.
• Energy efficiency.
• Durability and stability of work.
• Low level of vibration and noise.

Flaws:

• High cost compared to piston compressors.
• require regular service.

Piston compressors

Piston compressors are simpler in design and cheap in maintenance than screw. They work on the basis of the piston movement inside the cylinder, which allows you to compress the air. Such devices are especially convenient for small and medium -sized production, as well as for household needs, for example, in car services.

Advantages of piston compressors:

• The lower cost compared to screw compressors.
• A simple mechanism with the possibility of working on a small and medium scale.

Flaws:

• More noisy and vibrating.
• Smaller energy efficiency compared to screw.

Air drainers

Air drainers are devices designed to remove moisture from compressed air. It is important not to confuse them with air drifters for rooms that are designed to maintain a comfortable climate in closed spaces. Disrespects of air for compressed air provide protection against corrosion and wear of equipment, and also prevent the formation of condensate in pipelines.

Types of air drainages:

• Refrigerators — cool the air to the dew point, condensing moisture.
• Adsorption drainers — use special substances to absorb moisture.
• Membrane drainers — use semi -permeable membranes to separate moisture.

Air receivers

Air receivers are devices designed to store compressed air, which are used in compressor systems. They serve to stabilize pressure, storage of excess compressed air and protect the system from peak loads. They can be vertical or horizontal and differ in volume and material (most often from steel).

Advantages of air receivers:

• Support for stable pressure in the system.
• Reducing peak loads on the compressor.
• Protection against hydraulic strokes.

Separators

Separators are used to remove solid particles and liquids from compressed air, which can damage the equipment or disrupt the technological process. This is especially important for use in high load systems, where the lack of air purity can lead to failure of machines and mechanisms.

Types of separators:

• Cyclone separators — use centrifugal force to separate the liquid and solid particles.
• Filtering separators — use filters to clean the air of pollution.

Magistral filters

Magistral filters are devices designed to clean the compressed air from various impurities, such as dust, oil and water. They are important to ensure the purity and stability of the operation of all elements of the compressor system, as well as to protect equipment from damage.

Advantages of trunk filters:

• Protect the compressor and other systems from pollution.
• improve the quality of compressed air, which is important for technological processes.

Areas of use of compression equipment

Compression equipment is used in many industries. Here are a few examples:

Production enterprises

Compressors and other devices, such as air drainers and air receivers, play a key role on production lines. These devices provide compressed air to control pneumatic tools, operation of automatic lines and installation.

Car services and repair shops

In car services, piston compressors are widely used to work with a pneumatic tool, such as gaycroverts, spray guns and other devices. Air receivers and trunk filters also ensure the stability of the operation of these systems.

Construction and mining industry

At construction sites and in the mining industry, compressor equipment is used to supply compressed air to construction machines, drilling rigs and other equipment. Disrespects and separators are necessary to prevent equipment damage.

Medicine

In medicine, compressors provide compressed air for the operation of medical equipment, such as ventilation devices, as well as for life support systems in medical institutions.

Criteria for choosing compression equipment

Productivity

When choosing a compressor, it is important to consider the required performance, which depends on the needs of the enterprise. For example, for large industries, it is recommended to choose screw compressors with high performance, and for small — piston compressors.

Energy efficiency

Energy efficiency plays an important role in reducing operating costs. Rifle compressors, as a rule, are more energy efficient compared to piston, which may turn out to be a decisive factor when choosing equipment for a large enterprise.

Noise level

The noise level of the compressor can be an important factor for enterprises located in the residential area x or in rooms with increased requirements for acoustic conditions. Rifle compressors, as a rule, have a lower noise level compared to piston.

Cost and maintenance

The cost of equipment and its maintenance are also important criteria when choosing. Piston compressors are usually cheaper, but require more frequent service.

Equipment and additional functions

Some devices can be equipped with additional functions such as automatic pressure adjustment, cooling systems or overheating protection system. The choice of equipment depends on the specific needs and features of the enterprise

In conclusion: The choice of compression equipment is an important step for any organization dependent on compressed air and gas in its production process. It is important to consider not only the technical characteristics of the equipment, such as productivity and energy efficiency, but also features of operation, maintenance and cost. Properly selected screw and piston compressors, air drainers, receivers and filters will help increase the reliability and safety of work, as well as reduce service and energy supply costs. Understanding the specifics of each category of compressor equipment and a competent approach to choosing will ensure the stable and efficient operation of your enterprise for many years.