Construction of private houses using a prefabricated monolithic frame — what you need to know
CrimeaPRESS reports:
Construction of private houses using a prefabricated monolithic frame (PMC) is becoming popular because it combines the strength of monolithic concrete and the design flexibility characteristic of prefabricated structures. Here are the key points to consider when choosing this technology:
The essence of technology
QMS is a combination of cast-in-place and precast construction, where load-bearing structures such as columns and beams are cast from concrete on site. Panels, floors and walls are often manufactured in a factory and then delivered and installed on site. This approach allows for more precise control of the quality of elements and speeds up the installation process.
Advantages of QMS
- Fast construction. Factory production of prefabricated parts reduces construction time, since many works are carried out in parallel: the building is erected on the site, and the elements are prepared in the workshop.
- Economical. Optimal price-quality ratio due to reduced manual labor and waste.
- High strength and stability. QMS technology allows you to build houses that are resistant to seismic and wind loads, thanks to monolithic connections.
- Flexibility in design. Complex architectural solutions can be realized by combining prefabricated elements of various shapes and textures.
Process Features
- Foundation and frame. For a private house, a pile or strip foundation is usually laid, which serves as the basis for the frame. Next, a monolithic frame (pillars, beams) is erected, and then prefabricated elements are attached.
- Pouring concrete. For the monolithic part, high-quality concrete is used, which requires good equipment for laying and caring for the casting at the hardening stage to avoid cracks.
- Insulation and finishing. External prefabricated panels often have thermal insulating properties, but the walls can be further insulated if necessary.
Cons and risks
- Design requirements. An accurate design and calculation of loads is necessary, since the stability of the building depends on them.
- Transportation. Prefabricated elements are sometimes difficult to transport and place on site due to their large size.
- Cost of materials. Although QMS technology is often more economical than classical monolithic construction, high-quality prefabricated elements and concrete for a monolith can be more expensive.
QMS and climatic conditions
The technology is well suited for different climates, since houses built according to QMS are resistant to temperature changes and have good thermal insulation. For cold regions, it is important to additionally pay attention to insulating walls and sealing seams between elements.
Legal side
For private construction of a QMS, a building permit, design documentation and mandatory approvals from supervisory authorities are required, especially if the house is planned on areas with difficult geological conditions.
QMS is well suited for creating strong and durable homes, and also allows you to implement custom projects faster and with quality control.
Houses using QMS — architectural solutions
According to experts, a prefabricated monolithic frame (PMC) provides greater freedom for architectural creativity, allowing the implementation of various styles and forms due to the modularity of prefabricated elements and the flexibility of monolithic concrete. Here are the main architectural capabilities and solutions that can be implemented using the QMS:
Modern and minimalist styles
QMS is often used for houses in the style hi-tech, minimalism And loft. This is due to the clean lines and large open spaces that are easy to create due to the monolithic frame and large panoramic windows. High ceilings and open spaces without internal load-bearing walls emphasize the lightness of the structures.
Multi-level and cascade houses
The ability to create multi-level spaces is another advantage of the QMS. Thanks to the stability of the monolithic frame, it is possible to build houses with unusual shapes and cascading floors. This is interesting for terraced houses, where the roof of one level serves as space for a terrace or garden on the upper level.
Large panoramic windows and light wells
QMS allows you to design large openings and windows without compromising the load-bearing capacity of the building. This gives freedom to implement projects with panoramic windows, light wells and glass facades typical of Scandinavian And modern styles.
Energy efficient houses
With the ability to incorporate highly insulating prefabricated panels, QMS-based homes can be designed as energy efficient or passive. The combination of high ceilings and good insulation, solar panels on the roof and thoughtful ventilation contributes to a comfortable microclimate and reduces heating and air conditioning costs.
Flexibility in layout and free space
In SMK houses it is easy to adapt the space to changing needs. This is convenient for multifunctional and modular houseswhere one part can be used as a living space, and the other as a workshop or office. It’s easy to add new walls or remodel to create unique spaces.
Facades finished in different materials
The ability to use a variety of finishing materials is another advantage of QMS. On the façade you can combine wood, glass, concrete, brick and metal, creating spectacular textural solutions. For example, a combination of concrete and wood suits the style eco or Scandinavian styleand the combination of glass with metal and concrete panels is for industrial style.
Modular and expandable designs
QMS allows you to create houses with the possibility of expansion. This is an interesting option for a growing family, where additional living space can be added in the future without disturbing the main structure of the house. The modular approach allows you to add a new room, loft or garage without complex changes to the building frame.
Ecological solutions and green roofs
On the roofs of houses with QMS, you can easily implement a “green roof” or terrace, taking into account the strength of the monolithic structure. A green roof adds environmental sustainability to a home, improves insulation and reduces noise. This is a popular solution for houses in the style eco And biomorphism.
Houses with open terraces and balconies
SMK allows you to create spacious terraces and balconies without supports, which is suitable for a house in the style country or Mediterranean style. Load-bearing beams made of monolithic concrete can support large loads, which allows for open and wide spaces at different levels of the house.
By and large, prefabricated monolithic technology is excellent for implementing various architectural ideas. Such houses are easy to adapt to the landscape, which is especially valuable for areas with beautiful views or uneven terrain.
Construction of SMK houses — who to cooperate with
Above, it was said that — “panels, floors and walls are often manufactured in a factory, and then delivered and installed on site.” A logical question arises: is it better to look for companies that have production capacity as partners for such construction?
Experts here say: if you plan to build a house using a prefabricated monolithic frame (QMS), then the construction company has its own concrete products plant (reinforced concrete products) or close ties with such a plant will be a huge advantage. Here’s why:
Quality and production control
Factory conditions make it possible to more strictly control the quality of the concrete mixture and the manufacturing technology of panels and floors. This is important to meet standards of strength, durability and geometric accuracy. At your own plant, you can monitor all processes, right down to the composition of concrete, which minimizes the risk of defects and low-quality products.
Speed of production and delivery
The presence of a precast concrete plant allows the company to more flexibly and quickly manage the timing of production and delivery of elements to the site, which speeds up construction. This is especially true if the project requires non-standard or individual solutions, when time and the timely receipt of all elements play a decisive role.
Reduced logistics costs
If the precast plant is located close to the construction site, this significantly reduces the cost of transporting massive precast elements, which can significantly reduce overall construction costs. Having a plant at a construction company helps minimize additional costs associated with transportation and logistics.
Flexibility in design and customized solutions
When a company has its own production, it can offer a wider selection of standard sizes and shapes of elements, which allows for flexible architectural solutions. This is important for unique or non-standard projects that require non-standard shapes or special characteristics of panels (for example, with increased sound insulation).
Savings on subcontractors
Companies without their own precast concrete plant often outsource to third-party manufacturers, which can impact timing, cost, and quality control. Having the entire production cycle in one company avoids dependence on subcontractors and avoids possible delays or quality problems.
Component compatibility guarantee
When prefabricated elements are manufactured in one plant, better dimensional consistency and reliable connection of modules is ensured, which is especially important for QMS. This reduces the risk of assembly errors and ensures the compatibility of all components, especially for key parts of the structure.
When choosing a company to build a house using QMS technology, it is worth finding out whether it has its own production facilities or close partnerships with reinforced concrete factories. This will not only speed up and reduce the cost of construction, but also provide a better and more durable result.
Houses made of QMS — what you need to consider before starting construction
Before starting the process of building a house using prefabricated monolithic frame (CMF) technology, it is important to consider several key factors. They will help you avoid unexpected complications and make the project more manageable.
Preparation of project documentation:
- architectural project. The project must take into account the features of the QMS, since the technology requires accurate calculations for the distribution of load between monolithic and prefabricated elements. When planning, it is also important to take into account future finishing and communications.
- engineering calculations. It is necessary to carry out calculations for the foundation, columns, floors and other load-bearing structures to ensure that they comply with the loads. For this purpose, as a rule, professional designers and engineers are involved.
Choosing a suitable foundation
The type of foundation depends on the soil on the site, the groundwater level and the total load of the building. For houses according to QMS, a pile or slab foundation is most often chosen. In-depth calculations will help minimize the risks of subsidence and cracks.
Production and delivery of prefabricated elements:
- selection of reinforced concrete supplier. As we discussed, having a company’s own precast concrete plant is a big plus. But even if the company does not have its own production, it is important to make sure that it has established stable relationships with proven factories.
- logistics and timing. It is necessary to take into account the time for manufacturing, delivery and installation of elements, as well as weather conditions. Large panels will require special equipment and sufficient space on the construction site.
Construction site requirements
The QMS requires that the site be prepared to accept large prefabricated elements. It is important to provide access to equipment and storage space for materials. It is also worth considering a place for temporary storage of concrete mixtures, formwork and equipment.
Technical supervision and quality control
Since QMS technology includes both monolithic and prefabricated elements, it is very important that a qualified engineer is on site to monitor:
- accuracy of installation of prefabricated elements;
- compliance with concrete pouring technologies;
- quality of connections and joints.
Seasonality and weather conditions
QMS technology may be limited by weather conditions. Monolithic work requires positive temperatures for high-quality pouring of concrete, and the assembly of large elements requires dry weather and calm winds. When planning a project, it is advisable to take into account seasonality so that pouring and assembly take place under optimal conditions.
Contractor and construction crew
When choosing a contractor, it is important to pay attention to his experience with QMS, since this technology requires special skills in assembly and installation. The company must have specialists familiar with the technologies of pouring and installing precast concrete elements.
Permitting documentation
To build a private house, you must obtain permission and register the project with the local architectural supervision authorities. It is also worth considering environmental regulations, especially if significant excavation work or construction is planned in environmental areas.
Financial for spending and budgeting
QMS technology includes the costs of producing and transporting prefabricated elements, pouring monolithic structures, renting heavy equipment and paying qualified specialists. It is recommended to have an emergency fund in place to cover unforeseen expenses that may arise due to delivery delays, weather conditions or other factors.
Electricity, water supply and communications
Prefabricated and monolithic elements require careful development of plans for laying communications, since at the stage of production of wall panels and installation of the frame, technological holes for electrical, water supply and other utility networks may be required.
To summarize the above: preparation for construction using QMS technology requires detailed planning and a thoughtful approach to the selection of contractors, designers and building materials. The better prepared the project and the team, the more efficient and predictable the construction process itself will be.
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