Metal -cutting tools: varieties, application and order features directly from manufacturers

Krympress reports:

Production of a metal cutting tool — This is the most important area in mechanical engineering, which ensures the operation of equipment, from turning machines to multi -axial processing centers. Without a quality tool, it is impossible to achieve the accuracy, speed and stability of metal processing. Metal -cutting tools are not only a core or cutter, but also a wide category of products that combines many types of cutting devices, each of which performs a strictly defined function. Let’s figure out in more detail what is included in this category of goods, what types of types are, where they are used and why it is advisable to order them directly from manufacturers.

What is a metal -cutting tool

A metal -cutting tool is a device or device designed for the machining of metals by cutting. The main function of such a tool is to remove the layer of material from the workpiece for obtaining a product of a given shape, sizes and quality of the surface.

Unlike abrasive or thermal methods, cutting is carried out due to a geometrically defined cutting edge. The tool acts on the workpiece with effort, causing peeling of the material in the form of chips. The result is an accurate and stable forming necessary in the serial and individual production of parts.

The main types of metal cutting tools

There are many varieties of metal -cutting tools, and their classification can be built according to various signs: by the method of processing, by design, for its intended purpose. Here are the main groups:

Drill

Used to obtain holes of various diameters and depth. There are:

• spiral drills (the most common)
• Center
• Corps (coronal)

Mills

Designed for milling work, that is, processing of planes, grooves, champs. Distinguish:

• end cutters
• end
• disk
• Corner
• profile

Incisors

They are used on turning machines. Divided into:

• Passing
• Cut
• cut -off
• Ragger
• rifled (for thread)

Taps and dies

They serve to cut the internal and external threads, respectively.

Scan

Used for accurate processing and refinement of holes.

Parts

They are used to process internal and outer surfaces in serial production.

Tool with cutting interchangeable plates (SMP)

These are modern high -performance systems, including holders and replacement plates from solid alloys.

Special purpose tool

It is made for specific tasks, often includes unique geometry of the cutting part or is used for complex profiles.

Where a metal -cutting tool is used

The scope of the metal -cutting tool covers almost all industries:

• Engineering — from small -scale to the mass production of parts.
• Aviation and space industry — high accuracy and requirements for materials.
• automotive industry — processing of engines, gearboxes, pendants and other components.
• Energy — processing of turbines, pumps, reinforcement.
• Shipbuilding — heavy milling and turning operations.
• The defense industry is the production of accurate and strong components.
• Medicine — the manufacture of surgical tools, implants, equipment buildings.

Without a correctly selected metal -cutting tool, the effective work of even the most modern machine equipment is impossible.

What the choice of the tool depends on what

The selection of the tool depends on a number of factors:

• The material of the workpiece (steel, cast iron, aluminum, titanium, stainless steel, etc.)
• Type of operation (drilling, milling, turning, boring, etc.)
• production volume (single, small -scale, mass)
• requirements for accuracy and roughness
• machine park (equipment, revolutions, type of clamp)
• Working environment (dry processing, coolant, cooling under pressure)

Therefore, the tool is often selected individually, especially in cases where high -precision or non -standard processing is required.

Why is it worth ordering a tool directly from manufacturers

There is a stable opinion that the acquisition of a metal -cutting tool from dealers or through trading platforms is convenient and fast. However, upon more detailed examination, it becomes clear that the order is directly for the manufacturer, especially if necessary, an individual approach, has significant advantages.

Access to a complete assortment and innovation

Manufacturers offer not only standard positions, but also modern solutions: tools with a special coating, improved cutting geometry, increased resistance.

Manufacturing according to drawings or to the task

In some cases, a non -standard product is necessary — for example, a cutter with a unique shape or cutter for a complex profile. Only the manufacturer can make such a tool quickly and accurately.

Optimization for the production process

The engineers of the manufacturer often work together with the customer, analyzing the technological process and offering tools that reduce the cost and processing time.

Quality guarantee and traceability

The tool from a trusted manufacturer has certification, passport, can be delivered with an accompanying documentation for accuracy, wear, service life.

Decrease in costs for large volumes

With large purchases, a direct order excludes the margin of intermediaries, especially when delivering sets and series.

Technical support

The manufacturer can provide consultations, help in commissioning, recommend cutting and coolant modes, which significantly increases the efficiency of using the tool.

When is the order for individual manufacture especially relevant

The manufacture of a metal -cutting tool on order becomes especially relevant in the following situations:

• the need for high accuracy and stability of the process
• Processing of new or difficult to process materials
• Production of non -standard parts
• Requirements for an increased service life
• introduction of new processing technologies (for example, HSM — high -speed processing)

Also, when switching to new equipment or mastering a new product, the order for individual requirements saves time and reduces the likelihood of errors in selecting a standard tool.

Specialists emphasize: a metal -cutting tool is the basis of modern metalworking production. The success of all subsequent stages depends on the quality and correct selection of the tool. The range of products is extremely wide and includes both universal and specialized solutions.

Order directly at pr The operator, especially if it is necessary to non -standard decisions or with high requirements for accuracy, provides significant advantages: from savings to increasing process stability. This approach is especially valuable in the conditions of rapidly changing production requirements, where individuality and manufacturability become key competitive advantages.

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